2009-04-19 Dash Cap, Boost Gauge, and some little fixesSpent
some time on the Turbocoupe and the 85 SVO this weekend - the old 69
Stang is feeling neglected I feel.
The primary work centered around getting the new dash cap installed.
The original dash was really a mess being cracked, split, and completely
useless. The dash cap I picked up on evil bay turned out quite nice. The
texture was not what I thought it would be but it looks 1000% better
than the original no matter what. The installation did take a while as I
had to get the existing dash flattened out and all the loose pieces,
etc. Once the bottom was ready I did have to trim the cap up on the
sides to make it fit flush.
I then sanded the underside of the cap, cleaned up with window
cleaner and did one final cleaning of the old dash letting both dry
completely before moving on. I also took a 1" board and did a 45 degree
angle cut length wise to have something to wedge in between the
windshield and cap to insure it held tight. One thing I did notice was
that the side vents and the speaker grills do not fit perfect... close
enough but not perfect by any means. Once the adhesive was laid down on
the cap there was no turning back so I installed it, put the boards in
place, used some blue masking tape to tape the cap down in every
possible way and left it overnight to dry.
One thing I learned is if you use the wood but sure and put something
between the dash cap and the wood since the cap can be scratched. No
major harm but I did have to clean a few scratches up.
While I was on a roll I also removed the mud flaps, something I had
been aiming to do for a year now. I also fixed the fast idle by changing
out the Idle Air Bypass (IAB) unit for one I had on the bench. I decided
to go ahead and stick an old vacuum/boost gauge I had laying around in
the passenger side (only place you can actually see it) to double check
the factory gauge and get an idea of what type of vacuum the car runs
at.
I also installed the dash pocket I had picked up and setup an
air/fuel gauge in the cigarette light location. I still have to hook it
up the O2 sensor but it's installed for the most part.